Xinghai High Voltage Silicone Rubber Composite Insulator Ds-46

• Customization: Available
• Application: High-voltage, Low-voltage, High-temperature
• Material: Composite Polymer
• Model NO.: DS-46
• Structure: Composite Insulator
• Type: A Type Insulator
• Usage: High Voltage Power Transmission, Insulation, Driving, Electrical Installation
• Connection Method: Trough Type
• Size of Bearing Capacity: 90kN
• Certification: CCC, CE, ISO9001
• Color: Grey or Other
• Brand: PC Star
• Dry Arcing Distance: 419mm
• Specification Info: 46kv Composite Insulator
• Customizable: Accept
• Transport Pakage: Carton or Plywood Case
• Leakage Distance: 988mm
• Transport Package: by Sea or by Air
• Trademark: PC STAR
• Origin: Jiangxi China
• HS Code: 8546201000
• Production Capacity: 100, 000PCS/Year

Product Description

 

Product Description

46kV composite insulator ANSI DS46 silicone rubber composite deadend insulator
In general Overhead Distribution Lines tend to experience a large number of outages and interruptions due to insulation failures. These failures may be from surface contamination or wetting on line insulators that result in flashovers or pole fires. 
Silicone Deadend/Suspension Insulators offer the ultimate solution in improved performance. Because of its hydrophobicity, this material inherently resists water filming thereby limiting leakage currents. Insulators with reduced leakage currents, even when contaminated, require less frequent washing. The savings in such maintenance costs are added benefits of using silicone insulators. 
Xinghai insulator silicone Distribution Deadend/Suspension Insulators are manufactured and tested to world-class polymer insulator standards; CSA C411.5, ANSI C29.13, and IEC 61109. 
Xinghai insulator is registered to ISO 9001-2015 Quality Systems. 
PERFORMANCE BENEFITS
The performance benefits of Xinghai Distribution Deadend/Suspension Insulators are listed below. 
1. Improves Reliability (by minimizing interruptions and outages due to vandalism, pole fires, and flashovers in all types of environments) 
2. Eliminates or Reduces Maintenance (such as washing and trouble calls) and is compatible with existing plant 
3. Improves Power Quality (less RI and TVI) 
4. Energy Efficiency (lower losses due to lower leakage currents) 
5. Safety (light weight for handling and installation) 
6. Service Life (consistent performance over its service life) 
7. Life Cycle Cost (savings over porcelain insulators)

APPLICATION
Distribution Deadend/Suspension Insulators are used on overhead lines operating at or below 69 kV. These insulators are used to support line conductors in suspension or deadend modes such as line terminations, angles, and tangents. These insulators can be used with bare or covered conductors. 

CORE ROD 
The core rod of the insulator is made of a high quality, epoxy resin, ECR rod that has been specially formulated for electrical and mechanical applications. Each and every rod is subjected to an electrical test to ensure the integrity of the core rods used in the production of all insulators. Xinghai's rod is a higher torsion strength rating than standard requirements to ensure safer installation and line operation.

HOUSING 
The housing (includes sheath and sheds) of the insulator is one piece, high temperature vulcanized, injection molded silicone rubber that is chemically bonded to the core rod. This ensures that the interface between the rubber and rod is impenetrable against moisture ingress. Xinghai Insulator uses its own proprietary silicone rubber formula in the manufacture of its insulators. The formulation has silicone rubber as the base polymer material with additives to enhance its performance in wet and contaminated environments.
 

 

Product Parameters

 

STANDARD PARTICULAR

 

 

Specification	Unit	CSA & ANSI Class
		DS15	DS28	DS35	DS46	DS69
Voltage Class	kV	15	28	35	46	69
Section Length "L"	mm	322	433	486	574	733
Dry Arcing Distance	mm	193	290	348	419	627
Leakage Distance	mm	384	590	750	988	1798
Low-Frequency Flashover Voltage-Dry	kV	100	135	155	180	260
Low-Frequency Flashover Voltage-Wet	kV	75	100	145	150	205
Positive Critical Impulse Flashover	kV	150	225	265	300	425
Radio Influence Voltage (RIV) at 1000kHz-Test	kV	15	20	30	30	425
Radio Influence Voltage (RIV) at 1000kHz-Max.	μV	10	10	30	30	44
Specified Mechanical Load (SML)	kN	70	70	70	90	90
Torsional Load	N-m	83	83	83	83	83

 

Packaging & Shipping

 

Certifications

 

Our Advantages

 

FAQ

Q 1. What's the payment term ?
A. We accept TT,30% deposit and 70% balance against copy of B/L 0r L/C at sight.

Q 2. How long is producing time ?
A. Normally it will take about 35-40 days for production.

Q 3. What is the standard of package ?
A. For small capacity, we use carton, but for big capacity, we will use strong wooden case for protection or double inner packs in a master carton .

Q 4. Can you offer Form A or C/O ?
A. Yes. We can prepare relative documents to forgin affairs office or other offices to apply for this certificate.

Q 5. Will you accept using customer's logo ?
A. Only accaept OEM when you order a big quantity.

Q 6.What is your monthly output?
A. It depends on the product model, normally our monthly output is 850 tons.
Q 7. How do you make sure your good quality ?
A. We use the best raw material , and every single product will go through a series of strict test.

Q 8. What kind of certificate you have ?
A. Our company got ISO 9001, ISO 14001,  certificate, and each series of product got a test report.

 

Company Profile

Jiangxi Xinghai Electric Porcelain Manufacturing Co., Ltd. is located in Pingxiang City, China's centennial porcelain city. It is a state-level high-tech enterprise specializing in insulator R&D and manufacturing and a state-level specialized, special and new "little giant" enterprise.

The company was founded in 1998, after more than 20 years of unremitting efforts, the company has developed into a large scale insulator manufacturers in the industry. At present, the total assets of the company are 99.9 million yuan (by the end of 2021), covering an area of about 45,000 square meters, construction area of about 33,000 square meters, 122 employees, including more than 10 professional and technical personnel.

The company is mainly engaged in the development, production and sales of porcelain insulators for high-voltage transmission lines, porcelain insulators for power stations and porcelain bushing, covering products with voltage levels ranging from 10kV-500kV. Currently, the company is developing advanced DC±800kV and AC1000kV UHV suspension insulators in China, and is a qualified supplier of State Grid and China Southern Power Grid. It enjoys a wide reputation in the industry.

The company has the highest degree of automation in the industry of 100 meters tunnel kiln, 194 cubic meters and 94 cubic meters of drawer kiln, and independent research and development of automatic chain glue curing system.

The company strictly implements the International Electrotechnical Commission (IEC), China (GB), American (ANSI) and other national standards, has passed the ISO9001 quality management system, ISO14001 environmental management system and ISO45001 Occupational health and safety management system certification, has established a total quality management system and strict quality control standards. The use of advanced technological equipment and complete testing means to ensure the stability and reliability of product quality, the company produced insulator products have been inspected by the national insulator arrester quality supervision and inspection center for many times.

"Integrity-based, excellence" is the company always abide by the business philosophy, we always adhere to the "modern power grid construction to provide the best quality products and services" of the enterprise purpose, dedicated to the customer service at home and abroad.